Interesting Facts 

Profitable business: how to start a shoe production. Business plan: production and sale of footwear.

Handmade footwear is in great demand due to its quality and durability - usually handcrafted based on natural materials, requires higher quality requirements for the finished product. Accordingly, the price of hand-sewn shoes will be higher in comparison with products sewn in automated production.

Handmade footwear firms

Even in an age of maximum automation, hand-made shoes are not outlandish. Classic English productions that are highly regarded all over the world:

  • Loake;

They produce footwear made of genuine leather and suede, hand-sewn. At the same time, there are significantly more production stages than with mass automated production. A pair can be made within a month, depending on the type of material and the complexity of the shape.

In terms of shapes and designs, the most popular handcrafted boots are:

They differ in the type of lacing. Oxfords have a closed lacing that is hidden by the front of the boot. The side parts are sewn in a wedge shape, perforation is possible.




Derbies, on the other hand, have open lacing, and the side parts are sewn over the front part so that when the boot lacing is untied, it freely diverges. Derby shoes can also be perforated and are considered the most versatile shoe for any occasion.

The entire structure of the shoe is divided into upper and lower parts. The upper part consists of the following elements:

  • Toe - covers the toes, withstands the greatest mechanical stress when worn.
  • Vamp - Covers the back of the foot and connects the toe, tongue and boot.
  • Ankle boots - cover the ankle joint, they are sewn to the vamp.
  • Grommet is the upper part of the shoe designed for lace holes or hooks.
  • Back - protects the heel and foot, fixes the heel, made of tough leather.
  • Tongue - Covers the top of the foot, sewn to the vamp.
  • Insole - connects the top and bottom.

As part of the lower part of the product:

  • Sole - sewn along the contour with the upper part, divided into soles, shanks, welts and fillers.
  • Heel - Raises the heel and attaches to the sole, the top layer can be rubber.
  • Heel - protects the heel from chafing.
  • Rant is a connecting element between parts.
  • Protective inserts - prevent abrasion of the bottom layer of the heel.
  • Filler - fills the space under the insole, increases comfort during use.
  • An instep support is a wooden or metal piece fixed between the sole and the insole.

Knowing the design of the shoe allows us to make every detail with a higher quality, in accordance with its purpose.

Manufacturing steps

It will take a lot of time to make shoes with your own hands, but the process itself is simple and depends mainly on the correct measurements and the quality of the raw materials. The whole process can be divided into nine steps.

Tailoring custom-made shoes cannot do without this stage, the same applies to clothing. Taking measurements is carried out mainly to measure the parameters of the future pads.

Having prepared a block according to the measurements, they sew a preliminary layout. To create it, they sew on a finished shoe made of thin genuine leather. Here you should decide what kind of model the model will have, how the seams are located, whether there is a pattern or perforation.




A blank for a future pair of boots is cut from a sheet of natural suede or leather. It is important to leave a small allowance for compression and seam - it is impossible to cut out strictly along the contour of measurements, otherwise the shoes will be small at least by size.

Overcasting stage

The upper parts of the future pair of shoes, sewn according to the patterns, are connected together. This is a time-consuming part of the job, since when overstitching the upper part of the boots, it may be necessary to grind the leather, trim the edge, and tint it.

Tensioning the workpiece

At this stage, the last for the future pair of boots is already ready, as well as its upper part. Now this upper part is literally pulled end-to-end onto the previously prepared block. At this stage, the most important step is the installation of the insole, since the convenience of using the shoe depends on the correct installation.

Welt patch

A welt is a thin leather strip that connects all parts of the boot that are already stretched over the last. This invention belongs to Charles Goodyear - thanks to his technology, shoes can be welded at the joints and repaired in the event of, for example, cracked shoes, soles.

The sole can be made of different materials - they should be clarified in advance with the customer, prompting him the most suitable option for the desired pair. Leather or rubber soles are often made.

The sewn-on soles are reinforced with small studs - the craftsmen use them to keep the heel straight and secure. The latter is recruited from thick leather in several layers.

Sole staining

After sewing on the sole and stuffing the heel, it is necessary to paint them with the desired color - the choice of color depends on the tone of the boots. When the applied paint dries, the pillow is polished to apply the master's trademark.

Polishing

Hand-made boots ends with the most important stage - polishing and bringing the finished pair to an ideal state. After polishing, a smooth, elastic, perfectly cleaned pair with strong bonds is obtained.

Do you know who makes the shoes you are wearing and how? Yes, in most cases this happens in Chinese factories, less often pretentious Italians do it in their pretentious Italian workshops. But! Shoes are also made in Russia, and one of the largest and most modern production facilities is located in the distant Siberian town of Berdsk, in the Novosibirsk region. Today we have the opportunity to go to the factory of the Obuv Rossii group of companies and see the whole process of manufacturing real Russian footwear!

2. The S-TEP shoe factory (this is its former name) entered the Obuv Rossii group of companies in 2015, at the moment the production capacity of the enterprise is 500 thousand pairs of shoes per year! The factory uses modern equipment, automates production and produces and manufactures footwear under its own brands (S-TEP, all.go), as well as makes high-quality custom-made footwear for other chains and government agencies.

3. So let's start in order. The path of shoes begins with a cutting and sewing workshop, as the name says, here they cut and sew. But before you start sewing something, you need to take the material somewhere. Shoes are made of leather and other materials, they all look like small parts, from which a full-fledged shoe is assembled as if a designer is going to assemble. But how do you get these little details? Here, the latest computerized equipment is used to obtain them. The girl operator makes the necessary settings on the computer, and the automated cutting complex using these settings cuts out the finished parts. This method guarantees incredible accuracy!

4. The ready-to-use parts look like this.

5. Details, details, details. There are a lot of them and each is very important! The factory uses high-quality natural leather, nubuck, velor, sheep fur, wool, felt and much more.

6. Of course, without people anywhere, especially in such a production

7. Detail to detail

8. Each employee fulfills his task

9. At the factory, at every stage, control is carried out so that everything is done clearly and efficiently. And every workplace has a reminder of how to get it right.

13. Already looks like a finished boot?)

14. At the next stage, the shoes go to the casting shop. Upon arrival, she looks like this.

15. Very soon these boots will find an insole.

16. Employees do everything quickly and accurately, hundreds and thousands of identical pairs pass through the same female hands

18. Shoes that misbehaved - hit with a hammer!

19. But this German miracle machine from Desma is unique for Russia. German injection molding technology allows direct injection of the PU sole to the upper of the shoe. During the molding process, the sole molecules penetrate into the leather upper - the boot becomes a single whole.

20. Shoes are installed in special cells, where the machine pours the future sole.

21. So, in a matter of minutes, the sole and the shoe will become one.

24. Final touches

26. The last and most important point of checking finished shoes!

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