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Plant for the production of paints and varnishes. Profitable business: production of paints and varnishes

in the catalog for 2019, Russian enterprises have established industrial production and wholesales. 110 companies are represented at the Internet exhibition. The most popular paint supplier companies in the country:

  • Empils CJSC,
  • LLC "Plant of Protective and Decorative Coatings",
  • "NOVOCOLOR,
  • Paint and varnish plant "Raduga",
  • "Production of construction chemicals",
  • NPF "Enamel", etc.

Industrial equipment has been renewed. The latest technologies allow chemical industries to develop new formulations. Paints and varnishes are used to protect surfaces - walls, floors, fences, etc., and decorative painting. The products are applied to metal, wood, plastic, cement and other building materials. Available assortment on the market:

  • pigment paints,
  • varnishes, enamels,
  • primers,
  • pastes, soils,
  • solvents, etc.

The production facilities comply with GOSTs. Paint manufacturers master the full range of RAL colors. Leave feedback on the companies' website. Delivery in Moscow and the Moscow region, federal regions, the republics of the CIS - by transport organizations. Look for the address, phone number of the production facility in the "Contacts" tab.

The manufacturer invites shops, developers, wholesalers, dealers to cooperate. Special negotiated prices for large wholesale have been prepared for dealers. To buy wholesale products, download the price list, contact the manager. The list is updated and supplemented.

Paints and varnishes are products that are used to cover and paint a variety of surfaces. They are a special solution in the form of a suspension, and when applied to the surface to be painted, they form a kind of coating with certain qualities. They are among the most demanded building materials and are involved in repairs of any complexity, in various finishing works. Paints and varnishes are divided into many types:

  • Various adhesives.
  • Putties.
  • Paints.
  • Primers.
  • Enamels, etc.

Classification range of paints and varnishes

The production of paints and varnishes implies that the person who decides to start a business is well versed in the classifications of these materials.

  • The main materials, which are the most common on the building and finishing materials market, are varnishes, which leave the painted coating transparent.
  • Secondly, paint, which forms a coating of different colors. In terms of composition, paints can be oil (they contain drying oil) and water-dispersion.
  • Third, the enamel.
  • Fourth, primer and putty.
  • As semi-finished products, an intermediate category is used: this includes drying oil, which helps the surface dry as soon as possible.
  • Resins, thinner for paints and varnishes.

Organization of a business for the production of paintwork materials

The production of paints and varnishes is currently a very profitable and cost-effective business. However, as in any other job, the business plan must be clearly and correctly organized. It is believed that the most attractive and interesting direction in this area is the business of the production of water-dispersible materials.

Their production has more than a hundred years of history. Such paints and varnishes gained the greatest popularity in the West, since in Russia for a very long time nothing was produced except for adhesives and paints of terrible quality.

Dispersion paints are more environmentally friendly, less harmful to health and very easy to use, so they are used even by beginners in repair work. Since the modern construction market is just beginning to master this type of paints, the business for their production in Russia can turn out to be very successful and promising.

The main issues to look out for when organizing your business are the following:

  • Premises for production.
  • Necessary and high quality raw materials.
  • Equipment for paint and varnish production.
  • Developed technology for production.

An important condition will be the analysis of the market in which you plan to work, that is, it is necessary to conduct a number of marketing research. You also need to consider when you get the first profit, and calculate the cost of the resulting product. For good and high-quality work, you need to find a room for production that will be heated.

Its area should be at least 25 m 2, there should be a sufficient voltage level and constant access to tap water. Many set up a base for the production of paintwork materials in their garage, and in the summer they install the necessary equipment on the street. It is also imperative to take into account that it is necessary to initially spend about 250 thousand rubles for the purchase of high-quality raw materials: various additives, pigments, thickeners and other components.

In addition, the costs of additional costs must be taken into account. This is the payment for rented premises, for electricity and water, and wages for workers, and much more. But, given the profit that you will receive, the production of paints and varnishes is undeniably very productive and promising. You only need to have an initial capital of about 500 thousand rubles.

LKM production technology

Currently, there are a wide variety of modern production technologies. Technological lines for the production of paints and varnishes are offered by various manufacturing companies.

First, it is a line for the production of low viscosity materials, the mixer capacity of which can reach thousands of kilograms per hour. These include a variety of impregnations, primers. Such a line includes: a mixer with a volume of 1 cubic meter, a line, a special system that controls a continuous supply of water, purifying primary filters, a pump for polymer dispersion of particles, three pumps for modifiers, a weighing platform with electronic sensors and a main control panel for the entire technology. Such a technological line will cost about 160 thousand rubles.

Secondly, a line is proposed based on the production of low-viscosity materials and materials with a medium viscosity. These are paints, varnishes, various primers and so on. Such a line will cost a little more - about 165-180 thousand rubles.

The third type of technological lines will be a line for the production of fillers. Its cost is 135 thousand. There are many more options.

The production of paints and varnishes, in principle, is simple and consists of the following stages. Water is first poured into a special bowl (bowl), then the minimum turns are turned on. Next, all components are loaded, then chalk and titanium dioxide are added. Subsequently, the resulting mixture is emulsified and packed into the necessary containers.

Equipment and materials for paintwork

The production of paints and varnishes requires the purchase of good equipment. To be engaged in the creation of such equipment is no less promising and profitable. Various types of varnishes, paints, putties, enamels and so on remain the most demanded materials among builders of various categories.

Currently, the production of paints and varnishes in Russia is gaining momentum, and, of course, equipment is needed for it. Therefore, there is no competition as such in this area yet. Equipment for paint and varnish production can be very diverse. It can be bead mills - submersible and ball mills, various mixers.

Raw materials for the production of paintwork materials

For correct and high-quality work in the production of paints and varnishes, you need to select and purchase the necessary and high-quality primary raw materials, from which semi-finished products will be made in the future, and as a result - finished paints and varnishes. Usually small companies buy ready-made semi-finished products at once and simply complete the process of technological processing of paintwork materials.

The raw materials required are a variety of fillers, pigments of different colors, binders and thickeners. The primary purchase of such raw materials will be approximately estimated at 150-165 thousand rubles. The rest of the costs (about 40 thousand) will be spent on the necessary packaging and containers for finished products.

Types of paints and varnishes

Paints and varnishes are classified according to their state of aggregation into liquid, powder and pasty. They create a special coating on the surface to be painted, and as a result, the surface acquires decorative and protective functions. All paints and varnishes are divided into three categories.

  • Basic materials include paint, enamel, putty and primer. Such materials leave the painted surface transparent.
  • Intermediate materials include resins, drying oil, solvents, and so on.
  • And the third category is made up of mastics, various washes and hardeners. Putties fill in various irregularities and smooth the surface to be repaired.

Currently, a certain type of paint material - latex paint - is gaining more and more popularity.

Latex paint

These materials are water-based. This is a fairly universal and standard paint, another plus of which is that it is easy to clean. It is used for repairs both in external and internal finishing works. The next advantage of latex paint is that it is easy to thin it with water, and the tools that repairmen work with are just as easy to clean with a simple soapy solution.

This paint is more environmentally friendly, does not have toxic properties and does not have a pungent odor. This smell gradually dissipates when the surface to be painted begins to dry, however, as with other paint materials, the room must be well ventilated. Latex paints are more resistant to high temperatures, fire and fading.

This makes it possible to use them in various finishing exterior facade works. Another advantage over other paints is that latex paints dry quickly, within an hour. Due to their unique structure, they adhere very firmly to the painted surface and are resistant to various natural influences. Therefore, by building your business on the sale of this material, you will certainly benefit.

Manufacture of varnishes and paints

Currently, on the Russian market you can find many organic materials: paints, primers, solvents and various water-dispersible materials. Of the total volume of manufactured paints and varnishes in the chemical industry, approximately 3% is the production of varnishes.

Today, almost the entire Russian market of paints and varnishes belongs to small enterprises, and large organizations are not loaded even at half their capacity. The essence of the organization of the line for the production of paintwork materials is that in special bead dispersants, each individual pigment is scattered in the varnish itself. As a result, pigmented paints are obtained.

The principle for the production of pigmented paste is slightly different. It is made on mixers that are constantly running and set in motion bead mills, where the necessary pigments are fed. Enamel production takes place in mixers, where the dosed enamel is fed by a dosing device. In the future, the finished enamel is cleaned of impurities and packaged.

Primer production

A primer is a type of paints and varnishes that belong to suspensions of various pigments with special fillers. They are applied as the first coat and ensure good adhesion of the next coat of paint to the surface to be painted. There are many types of primers: moisture resistant; protecting against corrosion and preventing the appearance of rust on the metal.

Primer production is a process that uses both natural and chemical substances. Drying oils, various resins of alkyd origin and so on are involved in the creation of the primer. Many primers, like paints, contain a variety of pigments or natural fillers such as calcium, talc or mica.

The equipment for the production of the primer includes a special dispersion spray dispenser; a filter for primary purification of incoming water, as well as syringes - dispensers for other components - modifiers.

Putty production

The putty manufacturing process is quite simple, and some repairmen create it right at the workplace. For manufacturing, you must have chalk, glue, copper sulfate, latex and sulfacel. All these ingredients are mixed in one container, and then transferred to special equipment, which brings the resulting mixture to the desired consistency.

There are many types of fillers, so you need to choose them based on their technical characteristics. You should pay attention to the structure and type of the surface to be treated and how this type of putty will behave at certain temperatures.

Enamel production

Enamel in the modern market of building and finishing materials is one of the most demanded paints and varnishes. This is due to the fact that it very easily lays down on the surface to be painted, after drying it creates a hard film, which later has a variety of texture and decorative advantages. Enamels can be oil, nitrocellulose, alkyd and so on.

In the first place in demand are alkyd enamels. They are most often used for interior renovation work: for painting furniture, appliances, floors and other elements in the house. The advantage of nitrocellulose enamels lies in a wide selection of colors, they have a more pronounced shine, similar to glossy. However, under the influence of natural factors, such enamel can easily fade and crack.

conclusions

As noted above, the manufacture of paints and varnishes is an excellent area where you can organize your business and, undoubtedly, lead the market for building and finishing materials. Whatever business you want to open, the production of equipment for paintwork materials, the production of primers or other types of paintwork materials, the main rule is the correct organization of the business project and high-quality primary raw materials. As a result, having spent an initial capital of about 500 thousand rubles, you can receive the same amount every month!

The production of paints and varnishes has been and remains one of the most promising and profitable investments. Varnishes and paints are the most common and one of the most affordable finishing materials. Despite the fact that the domestic industry is developing quite actively in this segment, nevertheless, the competition is still not so high, and the new business has every chance of success.

Over the past 6-7 years, the volume of the market of paints and varnishes has been constantly increasing. However, this growth was mainly due to imports, whose share before the crisis was more than 20%. Over the past two years, this market has shrunk by 2.4%.

Russian manufacturers mainly produce solvent-borne materials (paints, varnishes, primers, putties), water-dispersible paints and varnishes, intermediate (drying oils, solvents) and oil paints. Moreover, in the segment of the chemical and petrochemical industry, the production of varnishes and paints accounts for only 2.5% of the total output.

Analysts note that there is a shortage of domestic products on the market of paints and varnishes, although the production capacity for the production of these finishing materials is less than half loaded. Only ten Russian factories produce about 70% of the total production of varnishes and paints. However, small businesses still retain a significant share of local and regional markets.

According to the forecast of experts, by 2015 the market volume will reach 1,511 thousand tons, which is 31% more than in the crisis year of 2009.

Classification of paints and varnishes

To begin with, let's understand the definition and classification of varnishes and paints produced.

Paints and varnishes, according to GOST 28246-2006, are a liquid, pasty or powder material that, when applied to the surface to be painted, forms a coating that has protective, decorative or special technical properties. All paints and varnishes are usually divided into three groups: basic, intermediate and others. The main materials include:

  • varnish - a paint and varnish material that forms a transparent coating when applied;
  • paint is a liquid or paste-like pigmented material that contains varnish of various brands or an aqueous dispersion of synthetic polymers as a film-forming substance and which forms an opaque coating when applied;
  • enamel is a liquid or pasty pigmented paint and varnish material having a paint and varnish medium in the form of a solution of a film-forming substance and forming an opaque coating when applied;
  • a primer that, when applied to the surface to be painted, forms an opaque or transparent uniform coating with good adhesion to the painted surface itself and to the coating layers;
  • putty - a paste-like or liquid paint and varnish material that is applied to the surface before painting to level out irregularities and obtain a smooth surface.

Intermediate paints and varnishes are used primarily as semi-finished products. These include:

  • drying oil is a product of processing vegetable oils with the addition of driers (substances that accelerate the film formation of paints and varnishes) to accelerate drying;
  • resin - a solid or semi-solid organic material that softens or melts under the influence of a certain temperature;
  • solvent - a one- or multicomponent volatile liquid that evaporates upon drying and completely dissolves varnish or paint;
  • thinner - one- or multicomponent volatile liquid that does not adversely affect the properties of varnish or paint;
  • drier - an organometallic compound that is usually added to certain paints and varnishes to speed up the drying process.

There is also one more type of paints and varnishes - the so-called auxiliary and auxiliary materials. This group of materials includes:

  • remover designed to remove old paintwork;
  • mastic - adhesive, finishing or sealing compounds based on organic binders and other substances that form a plastic mass, which, under certain conditions, can turn into a solid state;
  • hardener - a substance introduced into a varnish or paint to "cross-link" macromolecules of a film-forming substance;
  • accelerator - a substance that accelerates the process of cross-linking between molecules and promotes rapid drying of the paint layer.

In addition, several types of paints and varnishes are distinguished according to the type of the main binder. According to this classification, paints and varnishes can be distinguished:

  • based on polycondensation resins;
  • based on natural resins;
  • based on polymerization resins;
  • based on cellulose ethers.

Production of paints and varnishes

For the production of paints and varnishes, it is necessary to select a heated room with an area of ​​3 - sq. m with plumbing and water storage, as well as a voltage of 220 V. As can be seen from the requirements, at the first stage of your work, a garage of sufficient area will be enough. The best place to start is to choose a specific type of product that you will be producing. In the future, when your income allows, you can think about expanding the range.

Many entrepreneurs, considering the segment of paints and varnishes from the point of view of attractiveness for investments, note that the market of water-dispersion paints and varnishes has the greatest development potential. Domestic manufacturers are mainly focused on the production of oil and alkyd paints and enamels. As a result, almost a third of the consumed water-dispersion materials are imported products.

Indeed, the share of this type of product on the Russian market is significantly inferior to world indicators, despite the fact that these materials are convenient to use, environmentally friendly and relatively durable. In addition, the production of water-based paints requires a lower budget than the production of other paints and varnishes.

There is only one significant drawback in the production of water-dispersible materials. Due to the fact that for a long time these products manufactured by domestic manufacturers were distinguished by a low price and even lower quality, the promotion of Russian paints and varnishes (even if they are of high quality and competitive prices) in our market is associated with high costs and difficulties. Therefore, at the very first stage of organizing and setting up your own production, think over the possible distribution channels for your products.

The production of paints and varnishes consists of two stages: the production of semi-finished products (varnishes, pigments, etc.) and their mixing. As a rule, small enterprises buy the bulk of the materials, while large ones produce them on their own.

The choice of technological lines for the production of paints and varnishes depends on what materials and in what volume you are going to produce. The approximate cost of such equipment ranges from 100 to 200 thousand rubles.

For example, a line for the production of primers, impregnations and other low-viscosity materials with a mixer capacity of 1000 kg / h will cost about 160 thousand rubles. A technological line for the production of paints, varnishes and other low- and medium-viscosity materials costs about 180 thousand rubles. Equipment for the manufacture of building fillers will cost a more modest amount - up to 140 thousand rubles.

From raw materials you will need various fillers, pigments, binders, thickeners. The purchase of the first batch will take about 150 thousand rubles. Additional costs (approximately 50 thousand rubles) will go to the packaging of finished paints and varnishes.

The technology for the production of varnishes and paints is quite simple. For example, for the production of water-dispersible materials, a dissolver mixer is used, which mixes all the components and at the same time disperses the bulk paint elements with a milling mixer. To pump the finished paint and dispersion through pipelines, special screw pumps are used, which do not destroy the dispersion and retain all the consumer properties of the paint. If necessary, the finished paint is filtered and packaged in a polymer container. Please note that water-based paints are aggressive media with a pH value of 8 and above. Therefore, in production it is highly desirable to use equipment and communications - stainless steel pipes.

If you plan to work on your own for the first time, you will need the help of another worker. In the future, with an increase in production volumes, you will have to organize round-the-clock duty and, accordingly, increase your staff. In addition to the working staff, you can hardly do without the help of an accountant (he may be coming), as well as a sales manager for finished products, if you have no experience in this.

So, to organize your own small production of paints and varnishes, you will need at least 350-400 thousand rubles. Add to this the monthly expenses for rent, communications and wages (if employees are available).

The cost of finished goods, your profit and the profitability of your business directly depend on what materials and in what volume you produce, as well as on whether you can create sufficient demand for them. With competent business conduct, the payback of such a production is very high and can be from 2-3 months.

Profitability of production of paints and varnishes

The profitability (the ratio of net income to gross revenue) of the production of paints and varnishes depends on the specific product and averages 15% in the industry, while the profitability of retail sales of such products is 3-4 times higher. According to the most optimistic calculations, the profit from one ton of paints and varnishes can reach 30-35 thousand rubles, and the monthly income with average production volumes is 300 thousand rubles.

Video about the production of paints and varnishes

Paints and varnishes are used everywhere in everyday life, in the construction industry, in the beauty industry. Both individual entrepreneurs and large factories are engaged in the production of paints and varnishes. Such products are manufactured according to a specific recipe and technology. Its quality must correspond to existing standards.

Russian-made gels and varnishes

Russian-made gels and varnishes are gradually conquering the decorative cosmetics market. Products of such companies as Diamond, RuNail, Aurelia and some others are in the greatest demand among consumers.

Gels and varnishes of domestic production, as a rule, are presented in a low price range. High-quality varnish can be purchased at a price of 150 to 200 rubles. Russian-made products are distinguished by a wide selection of shades and wear. It can be used at home (for manicure and pedicure).

Domestic varnishes and gels:

  • smell good;
  • dry quickly;
  • contain substances that strengthen the nail plate.

Manufacture of varnishes and paints

The production of paints and varnishes is a large branch of the Russian industry. The variety of pigments used in the production process, and the use of innovative technologies allow the production of varnishes and paints, the quality of which is not inferior to imported counterparts.

Both small enterprises and large holdings specialize in the production of such products. The largest manufacturers of varnishes and paints in our country are considered to be such factories as "Chemist", "Russian paints", "Pigment" and some others.

Alkyd varnishes and paints are in the highest demand among domestic consumers. The raw materials for the manufacture of such products are alkyd resins and vegetable oils. The production of alkyd varnishes and paints takes place in an alcoholic way.

Water-based varnish production

Water-based polyurethane varnishes protect wood from mechanical stress and negative environmental influences. They are a mixture of water, hardeners and polymers. Such varnishes are made using a special mixer that quickly mixes all the components. After that, a solvent is added to the resulting mixture.

The water-based varnish dries in stages. First, the water dries, and then the solvent reacts with the coloring components of the varnish. At the last stage, the solvent itself dries up, forming a matte film on the treated surface.

Manufacture of nail polishes, hair

Nail polishes are a popular cosmetic product.

For its manufacture, such raw materials are used as:

  • high-gloss polymers;
  • solvents;
  • plasticizers;
  • various pigments that give the product the desired shade.

The technology for making nail and hair varnishes is quite complex. It consists of many stages, including mixing the starting components, grinding them into powder, adding fragrances, pouring varnish into containers and many other processes. In large factories and factories for the manufacture of such products, automatic and semi-automatic lines are used.

Production of UV varnishes

UV varnishes are considered economical materials. They give the surface a glossy or matt effect and dry quickly. Such varnishes can be radical or cationic curing.

Materials of the first group are made from oligomers, solvents and diluent monomers. Cationic UV varnishes are made from chemicals that degrade when exposed to UV radiation. As a result of this reaction, an active cation is formed. For the manufacture of such varnishes, epoxy resins are used. They are used as a binder.

Acrylic varnish production

Acrylic varnishes are synthetic materials based on an acrylic polymer emulsion, which acts as a binder between water and pigments.

The technology for the manufacture of acrylic paints and varnishes is not complicated and consists of the following main stages:

  1. First, all the original components are mixed in a special mixer (dissolver).
  2. The resulting mixture is thoroughly mixed for 1.5-2 times so that lumps do not form in it.
  3. After that, the dispersion is added to the paint or varnish.
  4. Then, the mixture is mixed again and poured into a container.

Large factories use automatic lines for the production of such paints and varnishes, not dissolvers. The raw material base of such enterprises consists of calcium carbonate, thickener, titanium dioxide, antifoam and some other substances.

Alkyd varnish production

The production of alkyd varnish is a multi-stage process. Such products are made by transesterification (alcoholysis of vegetable oil with pentaerythritol). At a further stage, the resulting mixture is subjected to polyesterification with phthalic anhydride. As a result, an alkyd resin is formed. It is miscible with a solvent. All the described technological processes are carried out in a special reactor equipped with an electric induction heating system.

Manufacturers and suppliers of equipment for the production of varnishes

Enterprises specializing in the production of equipment for the production of varnishes include:

  • "YUVS" Plant of industrial equipment and metal structures ",
  • "SVK";
  • Inter Aquus Group, LLC PLT System;
  • PC "Aquarella".

These are domestic manufacturers of mechanisms such as high-speed dissolvers, tinting mixers, horizontal bead mills. Enterprises sell related equipment for chemical plants.

The distribution of equipment for the production of varnishes is carried out by the company "Akiko", LLC "NZPO",

LLC "Teksa". Engineers of these enterprises select the necessary apparatus, including various centrifuges, hermetic compressors. The employees of the companies also carry out the installation of equipment and its subsequent maintenance.